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Infrastructure

Robust Infrastructure:

Shodhana is located in Hyderabad (around 50kms from airport). It has a state-of-the-art infrastructural set-up with the most advanced equipments and machineries. Being at Hyderabad, it has an edge in terms of material sourcing, exporting, business networking, etc. Further, there are integrated sections for production, quality testing, product packaging and storage facilities which assist for organized and timely execution of entire business orders.

 

 

Our fully equipped manufacturing facilities conforming to cGMP norms include all necessary have demonstrated our capabilities in manufacturing quality products.

 

Salient attributes of its infrastructure also include

 

  • Spacious warehouse as per cGMP norms
  • Equipped with Sufficient Boilers, Chilling Plants,hot oil Circulation Systems(for high temperature reactions and distillations),high vacuum distillation setups,scrubbers and the advanced utilities to cater the existing needs.
  • Multiple effect operations to handle effluents.
  • Well maintained Safety Equipments. (The include all necessary safety equipments,fire hydrant systems,safety training programs,accident awareness programs.)
  • RO Systems for purification of water.
  • Stability Chambers for studying long term and accelerated stability studies and Zone 4-B Studies.
  • Integrated well-equipped quality control lab
  • Separate drying and packing areas for all products
  • Established Class 100,000 cleanrooms
  • ANFDs
  • Nitrogen Plants
  • Shodhana and its other supporting units hold an overall reaction volume of around 400KL
  • Shodhana and its also has several tray driers, FBDs, Rota cone vacuum driers, Vacuum tray driers, Spin flash drier, ATFE, Micronizers and well maintained safety systems for all their needs.
  • All the facilities are equipped with standby power generators to cater the needs in case of main power failures.

 

Reaction volumes and supporting systems

Shodhana and its other supporting units hold an overall reaction volume of around 400KL which includes Stainless Steel Reactor (SSR) and Glass lined Reactor (GLR), Hydrogenation reactors, Pressure vessels of various sizes ranging from 250lts to 5Kl .Shodhana regularly carries out catalytic hydrogenation under pressure. Our facilities have multiple effect evaporators for handling effluents and solvents efficiently. Shodhana has four clean rooms (Class 100,000) for handling last stage of API.

 

Technology rich infrastructure R &D facilities

  • Established R&D along with necessary supporting equipments like Roto evaporators, Autoclaves, Fume hoods etc.
  • A team of 25 Scientists working round the clock guided by a Doctorate in Chemistry with rich experience of 18 years.
  • Shodhana is strong in scaling up lab process to kilogram scale and even 100's kilogram scale

 

Shodhana and its also has several tray driers, FBDs, Rota cone vacuum driers, Vacuum tray driers, Spin flash drier, ATFE, Micronizers and well maintained safety systems for all their needs. All the facilities are equipped with standby power generators to cater the needs in case of main power failures. All the facilities are equipped with sufficient boiler, chilling plants, hot oil circulation systems (for high temperature reactions and distillations), scrubbers and other utilities to cater the existing needs.

 

Future Plans

  • Expansion of the reaction volume to more than 500KL is being planned in the near future for catering the global demand.
  • Construction of a new, dedicated, world-class research facility at Hyderabad.